GreyOrange Unveils Relay Pick: AI-Powered Tote-to-Person Automation

GreyOrange Unveils Relay Pick: AI-Powered Tote-to-Person Automation GreyOrange’s GreyMatter Powers New Relay Pick Tote-to-Person Automation Solution

GreyOrange Inc., a leader in robotics-led warehouse automation, has unveiled Relay Pick, an AI-driven tote-to-person (TTP) solution powered by GreyMatter. This innovation provides high-density, high-speed, and cost-efficient fulfillment, offering a flexible alternative to traditional automated storage and retrieval systems (AS/RS).

Market Shift Toward Tote-to-Person Automation

80% of warehouses still rely on manual operations (Interact Analysis)
TTP market expected to surpass G2P by 2025 ($1.5B vs. $1.3B revenue)
E-commerce & omnichannel fulfillment fueling warehouse automation growth

Relay Pick vs. Traditional AS/RS

Higher Storage Density – Stores totes up to 3 rows deep & 12m high
Faster Throughput – Moves totes at 4m/sec, achieving 400 tote presentations/hour
Greater Flexibility – Adapts to inventory changes & allows incremental deployment

How Relay Pick Works

Relay-inspired AMRs pass totes bot-to-bot, minimizing congestion
GreyMatter AI optimizes SKU allocation & picking efficiency
Seamless integration with multi-vendor robotic fleets

Accelerated Deployment & Scalability

Deploys in just 9 months (vs. 12-18 months for AS/RS)
Fits greenfield & brownfield sites without major infrastructure overhauls
Modular design makes scaling & upgrading seamless

Akash Gupta, Co-Founder & CEO of GreyOrange, stated:

Part of GreyOrange’s Expanding AI-Driven Ecosystem

Ranger Forklift Bots – For pallet handling
CAPTIS Cycle Counting – Automated inventory tracking
P2G Cobots – Human-robot collaboration

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